Technical Reference Documentation

The wire
leaving your
machine
defines
everything
after it.

In-depth technical documentation on high-speed drawing lines, continuous annealing systems, and precision stranding equipment — written for engineers who need real data, not brochures.

Every wire break at 40 m/s is an engineering failure, not bad luck.
Uncontrolled slip generates heat. Heat degrades dies and capstans. Wear breaks wire geometry. And that wire reaches the next process.

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Real data from production-ready equipment
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100+
Years manufacturing
47+
Plants · 12 countries
40
m/s max line speed
1914
Engineering heritage
01 Customized Machinery
02 24/7 Smart Monitoring Online
03 Ultra-Efficient IE5 Drives Save up to 40%
04 Fast Delivery 3 months standard
05 Servomotor FESTO Motors Siemens
06 Leasing Assistance
07 Heavy-Duty Construction 24 tons frame
Complete production line

Five machine systems.
Full technical breakdown.

From rod breakdown to extrusion — complete technical documentation on each system. Navigate directly to the machine you need.

01
Rod Breakdown
ST5035215M
02
Drawing & Annealing
SMF120/16/24M
03
Double-Twist Stranding
STB800SS
04
Extruders
45–150mm
05
Busbar / Wire T120
650 mm² input
01 Rod Breakdown
No foundation required

Twin-Rod Breakdown Machine

ST5035215M — Multimotor Highspeed · Cu / Al / Al-alloy · 2 wires simultaneously

40m/s
Our Working Speed
40%
Save Energy · IE5 Drives
15
Drawing Steps · Last Rotative & Motorized
1 or 2
Wires
NO
Cooler Needed
3
Months Delivery
Speed
40 m/s real
Energy
Save 40% · IE5
Inlets
9.5mm Al · 8mm Cu
Steps
15 drawing
Wires
1 or 2
Delivery
3 months

Individual capstan motorization. Two wires simultaneously. Minimum-slip at 40 m/s real working speed.

Why it matters

40% energy cut from day one. No cooler needed — lower CAPEX. Rotating final die improves concentricity. 24-ton frame for long-term stability.

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Additional specifications
Min. outlet — Cu1.10 mm
Max. outlet6.0 mm
Capstans500 + 350 mm
Emulsion6,000 L
Final dieMotorized
CoolingWater-cooled
Rod Breakdown Machine
02 Drawing + Continuous Annealing
No foundation required

16-Wire Drawing & Annealing Line

SMF120/16/24M + HRC25/16/430M — Hard Copper 450 N/mm² · Bright oxide-free wire

40m/s
Our Working Speed
40%
Save Energy · IE5 Drives
16
Simultaneous Wires
24
Motorized Steps
430kVA
Annealer Power
6,000A DC
Annealing Current
Working speed
40 m/s real
Energy savings
Save 40% · IE5
Wires
16 simultaneous
Steps
24 motorized
Annealer
430 kVA
Delivery
3 months

16-wire drawing with continuous DC annealing. 24 motorized steps, zero slip. Full synchronization — consistent geometry across all strands.

Why it matters

Three-zone DC annealer under N₂/steam, automatic flow regulation. Nickel contact rings (5mm), fast replacement. Output: bright, oxide-free wire.

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Additional specifications
MaterialHard Cu 450 N/mm²
Inlet2.50 mm
Outlet 16W0.20–0.50 mm
RingsZirconia
AnnealingN₂ / steam
Cooling23 m³/h
Drawing & Annealing Machine
03 Stranding + Motorized Pay-Off

Double-Twist Stranding

STB800SS + SDMD800/630 — Concentric & compact conductors · Full servo synchronization

300m/min
Max. Line Speed
5,000TPM
Max. Twists
275N
Max. Tension
S/Z
Lay Direction
Bobbins
560 / 630 / 800 mm
Max. cable dia.
16 mm
Line speed
300 m/min
Max. twists
5,000 TPM
Tension
10–275 N
Delivery
3 months

Full AC servo synchronization. Real-time laser diameter control — continuous correction, not a startup setting.

Why it matters

PID tension control 10–275 N. Individual break detection per position. FESTO traversing unit: zero maintenance. Sound-insulated cabin.

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Additional specifications
Bobbin560–800 mm
Cable section0.25–16 mm²
Compaction10%
Capstan2 × 165 mm
Tension10–275 N
DetectionPer position
Double-Twist Stranding Machine
04 Extrusion

Extruders

45 / 60 / 90 / 120 / 150 mm — HFFR · XLPE · PVC · Own screw and heads

45mm
= 60mm Standard Output
1,100kg/h
PVC · 120mm
800kg/h
HFFR · 120mm
700kg/h
HDPE · 120mm
600kg/h
LDPE · 120mm
5
Available Sizes
Size
45–150 mm
Output
PVC 1,100 kg/h
Screw
Own manufacture
Materials
PVC · HFFR · XLPE
Drive
AC Servo Siemens
Delivery
3 months

45mm output matches a standard 60mm — same throughput, lower cost and footprint. Own-manufactured screws and heads. Full material range.

Why it matters

Zero dependency on third-party components. Direct support, faster delivery, full tolerance control. 5 sizes: 45 · 60 · 90 · 120 · 150mm.

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Specifications
Sizes45–150 mm
MaterialsPVC · HFFR · XLPE
Output PVC1,100 kg/h
Output HFFR800 kg/h
DriveSiemens AC
ControlSiemens PLC
Extruders Machine
05 Busbar / Wire Drawing

Busbar / Wire T120

Heavy-section copper wire drawing with integrated annealing

650mm²
Max. Input
10mm²
Min. Output
Annealer
Integrated
Input section
650 mm² max
Output section
10 mm² min
Annealing
Integrated DC
Speed
25 m/s
Material
Copper 450 N/mm²
Delivery
3 months

Heavy-section copper drawing with integrated annealing. For power distribution, transformers, and large cross-section conductors.

Why it matters

650 mm² to 10 mm² in a single integrated line. No intermediate handling. Precise dimensional control on large cross-sections.

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Your Inquiry
Technical specifications
Max. input650 mm²
Min. output10 mm²
AnnealingIntegrated DC
Power350 kVA
Speed25 m/s
MaterialCu 450 N/mm²
Busbar / Wire T120 Machine
What you will receive

Engineering data.
Not marketing copy.

Full performance parameters

Speed, diameter ranges, step configurations, motor specs, cooling requirements — the data your team needs to assess line compatibility and process fit.

Design rationale

Why individual capstan motorization. Why minimum-slip at 40 m/s. Why three-zone annealing with N₂. Engineering decisions explained without commercial language.

Material & application criteria

Selection guidance by material (Cu / Al / Al-alloy), target diameter, downstream process requirements, and production volume. Real criteria for real specifications.

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For engineers
by engineers.

This is not a product catalogue. It is a technical reference document designed for professionals who know the difference between a profitable line and a costly one is measured in millimetres, degrees, and metres per second.

If your plant works with copper, aluminium, or aluminium alloys — and production consistency is non-negotiable — this content is for you.

  • Technical data on rod breakdown, drawing, annealing, stranding, extrusion, and busbar systems
  • For plant engineers, technical managers, and operations directors
  • ISO 9001:2015 · Manufactured in Spain · 47+ plants in 12 countries
  • 100+ years of production heritage · Engineering since 1914
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